How Batteries Warm Themselves Up in the Cold?
Liam Daniel
I'm a battery engineer passionate about making energy storage better. I focus on designing and improving batteries, drawing on my expertise in battery materials and electrochemistry. My goal is to build safer, more sustainable batteries for things like electric cars and renewable energy. I truly believe in using technology to solve our global energy challenges.
When batteries get very cold, they don't work as well. So, scientists have developed ways for batteries to heat themselves up internally.
Method 1: Using the Battery's Own Power to Discharge Heat (DC Discharge Heating)
- How it works: The battery releases its stored energy as electricity at a steady speed (current). This release makes heat inside the battery. This is considered safer at low temperatures than charging because charging a super-cold battery can sometimes damage it.
How effective is it? For example, a common 2.2Ah 18650 battery (like in laptops or power tools) can be heated from -20°C (very cold) to 15°C in about 7 minutes using a specific discharge rate (2C). A similar battery using a steady-voltage discharge warmed up to 20°C in just 6 minutes (about 6.67°C per minute).
Method 2: Alternating Current Heating (AC Heating)
- How it works: An Alternating Current (AC) - like the kind in power outlets, but controlled for the battery - is applied. This rapidly pushes electricity back and forth through the battery without changing how much total energy it has left (State of Charge or SOC stays the same). This constant switching creates heat.
How effective is it? The most common AC type used is a smooth "wave" shape (sinusoidal AC). Changing how strong the AC current is (amplitude) and how fast it switches direction (frequency) changes how much heat is made and how quickly the battery warms up.
Advanced Heating Tricks
High-Frequency Pulse Heating:
How it works: This sends very fast bursts of current or voltage pulses directly into the battery terminals. It takes advantage of a key fact: a cold battery naturally resists electricity flow much more than a warm one (higher internal resistance). Quickly pushing current through this resistance generates "Joule heat" (like friction) inside the battery, warming it rapidly.
Why it's better? This self-heating method is usually faster, uses less energy, and heats the battery more evenly than putting a heat pad on the outside.
Variable-Frequency Heating:
How it works: This method smartly changes the back-and-forth speed (frequency) of the AC current used. By finding the specific frequency where the battery has the least resistance to the current at that moment, the strongest possible heating current can be used. This makes heating faster and more efficient.
Mixing Inside and Outside Heat (Hybrid Heating)
- How it works: Some methods combine internal heating with external warmth:
- Heated Air: The battery's own power runs through a small device (DC/DC converter) to power a heater. A fan then sucks in cold air, heats it with this heater, and blows the warm air throughout the whole battery pack.
- Heater Films: Thin, flexible heater pads can be stuck onto the battery surface. These pads are powered by the battery's own discharge energy. This creates a "combo" of constant-voltage discharge heating inside the battery plus focused heating just outside it.
- Why mix them? This combo can speed up heating, use less total energy, and cause less permanent loss of battery capacity than some methods used alone.
The Self-Heating Battery Design
A breakthrough idea comes from Chao-Yang Wang's team at Penn State University. They created the "All-Climate Battery". Here's its special trick:
- A very thin piece of nickel foil is built right inside the battery cell.
- When the battery gets too cold, a switch closes, connecting this nickel foil in the circuit. Electricity now flows through both the battery chemicals and this foil. The foil acts like a tiny, instant heating wire inside the battery, rapidly warming everything up.
- Once the battery hits the right temperature, the switch opens, bypassing the nickel foil. The battery then works normally like any other battery.